A Polyurethane system that is suitable to form complexed shapes in one impression. And widely used to produce pillows, mattresses, arm-rests, armchairs and sofas.
Also known as flexible foam, this polyurethane system is made with thermostatic molds, offering varying levels of softness and good mechanical performance. The alternative method – slab stock foam – requires elaborate and onerous cut&paste work.
This system can position inserts inside the mold before the injection of foam (support frames for final assembly, reinforcing elastic straps and much more).
The molds are made of resin or metal, equipped with thermostatic temperature control, at temperatures between 40 and 50 ° C.
This system uses high or low pressure dosing machines (Saip equipment).
Densities from 50 to 80 kg/m³.
In line with our company philosophy, we do not offer isocyanates containing TDI, instead using environmentally friendly and sustainable raw materials.
how it’s made
The realisation of components involves some phases to prepare the mold with special products, later the resin that will shape the product is injected through a dosing machine.
CHARACTERISTICS
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EQUIPMENT > HIGH AND LOW PRESSURE
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MOLDS > EPOXY RESIN, SILICON RUBBER AND METALLIC
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RELEASE > SPRAY AND WAX
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INSERT > METAL AND PLASTIC
properties
• Densities from 50 to 80 kg/m³
• Making the furniture more firm and used for long time
• The insert is incorporated inside the injected foam
• Smoothness and homogeneity
• Lightweight and resilient
• Every batch of product is absolutely much similar
• Can be used to obtain unique and elegant shapes
• Allows a great shape complexity in one shot
• Fast production advantages
finished products
Some examples of products realized by our customers through our POZZI-AROSIO systems.
