Polyurethane system for hard and structural applications such as furniture and architectural moldings.
Processing of high-density rigid polyurethane foam is the result of years of technical evolution.
It is a particularly versatile material with molded density ranging from 40 to 400 gr/lt. This range of use makes it an ideal material in furniture applications, for parts of a few hundred grams up to several kilograms. Finished molded parts have mechanical characteristics comparable to real wood, are very easy to be cut, drilled, painted and assembled.
The manufacturing process for rigid polyurethane foam uses epoxy resin molds with reinforced metal frames. The molds are placed on an automatic carousel and operate at temperatures ranging from 35°C to 45°C. The production process can use either our high or low pressure dosing machines (SAIP Equipment). Parts can be painted or given a high quality decorative finish using our DIP-PRINT technology.
THE POLYURETHANE RIGID FOAM – IS THE PERFECT MATERIAL FOR DESIGN FURNITURE ELEMENTS PRODUCTION.
THE POLYURETHANE RIGID FOAM – IS A SYSTEM WITH A VERY WIDE RANGE OF DENSITY FROM 40 TO 400 GR/LT.
THE POLYURETHANE RIGID FOAM – THE MANUFACTURING PROCESS INVOLVES THE USE OF MOLDS EPOXY RESIN WITH METAL FRAMES REINFORCEMENT.
How it’s made
The realisation of components involves some phases to prepare the mold with special products, later the resin that will shape the product is injected through a dosing machine.
EQUIPMENT > HIGH AND LOW PRESSURE
MOLDS > EPOXY RESIN, SILICON RUBBER AND METALLIC
RELEASE AGENT > SPRAY AND WAX
INSERT > WOOD, METAL AND PLASTIC
• Toughness comparable to wood
• Tailored elasticity
• Good adherence to surface varnish
• Wood grain effect via the mold
• Easy processability of the sole surface structure
• Excellent resistance to nails and screws
Some examples of products realized by our customers through our POZZI-AROSIO systems.